Reddit reviews Expanded PVC Sheet – Lightweight Rigid Foam – 6mm (1/4Inch) – 12 x 12 inches – Black – Ideal for Signage, Displays, and Digital/Screen Printing
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LIGHTWEIGHT DURABLE PLASTIC SHEETS - 6 mm (1/4") Black Foamed Expanded PVC sheet, 12" x 12" for application of photographs, vinyl letters, paint or print inks for signs and displaysEASILY CUSTOMIZED - expanded PVC can be easily cut, sawed, drilled and fabricated. It can also be painted, printed, silk-screened and laminatedMULTIPURPOSE - use in point of purchase displays, signage, store fixtures, exhibits, kiosks, dimensional letters, display board, arts and crafts, hobbies, and so much moreHEAT FORMING - sheet can be formed to a shape using a heat gunNON-POROUS - it does not absorb moisture and is chemically resistant
Sintra is a plastic sheet product made from PVC. It's easily available in 6mm and 3mm thicknesses.
For a project of this size any wood product is going to fail quickly. Plastics and composite/graphite are the way to go.